The race cars body has...
The race cars body has been removed. Here it sits on scales. Note that the top has been sawed off at the bottom of the quarter windows and midpoint of the front posts. These points allow an easy refitting of the roof.
Packed up and ready to go...
Packed up and ready to go to the water blaster. Sleepys uses a hearse for a tow vehicle. The 455 engine pulls the trailer well. It makes one feel funny, though, when oncoming cars pull over to let you pass
and then you go by them, pulling a race car.
The first step at the water...
The first step at the water blaster was to vacuum for any loose glass. Glass is dangerous with this kind of pressure. Next time, we will turn the body over and shake it back at the shop.
Joe Cook at Water Kleen prepares...
Joe Cook at Water Kleen prepares to start the pump. He explained that it puts out 10 gallons per minute at 12,000 psi. It removes tar and body sealer as well as paint. The unit uses no additivesonly water. The water blaster took 91/2 pounds off the car body.
Cedric (using the water blaster)...
Cedric (using the water blaster) leans into his workhe has to. The water blaster exerts a 75-pound push against the operator.
One of Sleepys elves,...
One of Sleepys elves, Jon Michael, spray-paints the underbody of the car. He is using a high-volume/low-pressure gun. The large hose is the giveaway. Units are not expensive and create much less overspraya real problem if you paint in a home shop.
Some of the trim has screws...
Some of the trim has screws on the bottom side. Remove them while the body is upside down. This is much easier than laying on the floor and working on your back.
We also painted the frame...
We also painted the frame while it was stripped bare. One person can turn it over. Here, the 11/2x5-inch spacers have been welded to the chassis. This is what the body will rest on for proper location.
The body is on the frame....
The body is on the frame. A bar is used to shift it as far back and left as possible. A body bolt, sticking down into the frame, must be used to keep the body location legal.
We used a holesaw to cut through...
We used a holesaw to cut through the body over the square tube spacers. Hammer the body down where it is double the thickness. Weld through the holes to the tubing, and the body is mounted.
Over the next few months, Stock Car Racing will follow along as race car builder Sleepy Gomez builds an IMCA Stock Car. This is an ideal beginning race car for the novice car builder and driver. We will attempt to describe, in the simplest terms possible, what is being done, how its being done, and why its being done. Sleepy has been involved in racing since 1958 and over the years has become more infatuated with building cars than with driving them. He has built his share of cars, from karts and Mini-Stocks to Street Stocks. Sleepy works out of his shop, Sleepys Workshop, in Ferris, Texas, where he makes a living at metalworking and welding. The car should be ready for a couple of test rides at the end of this seasonbut the real racing begins in 2001.
IMCA is known mostly for its Modified class. It may come as a surprise to some that there is an IMCA Stock Car class. This class has run in the Midwest for about 10 years and is now beginning to catch on throughout the rest of the United States.
While similar to many local, entry-level and above classes, the series has a nationwide set of rules so cars (and parts) are standardized. This increases parts availability and decreases costs.
Recently, a wrecker dropped off an 84 Oldsmobile Cutlass at our workshop. This is a 108-inch wheelbase car, the minimum allowed in its class, and it is generally referred to as a General Motors metric-frame car. Well get a handful of metric wrenches since the chassis and body is laden with metric-sized bolts.
Along the way, we will be as weight-conscious as our budget will allow. The rules are specific as to what cant be removed from the body and chassis. Dont get too happy with a torch or saw until you get your current IMCA rule book. Read it thoroughly, then call the IMCA tech rep with any questions.
First, we stripped the car down. This is perhaps the least amount of fun in the entire project. As a rule, if it can be unbolted, it can be left off. Still, we didnt throw away any parts until we were sure we wouldnt need them.
We removed the engine, transmission, doors, fenders, trunk, and so on, and stored the doors, hood, and trunk for later. It is easier to take out the rearend and front suspension after the body has been removed.
Next, we removed all the glass. If possible, a windshield repairman should be asked to do this. It would have been worth a few bucks to us, considering the mess we made. Otherwise, good eye protection should be worn and a hammer should be used carefully. We scraped the glass out of the channel the best we could and tried a windshield-removal tool. It helped on the front but was less useful on the rear and side windows.
We used a Sawzall to remove the top. This is a necessary step in building a car. Too many cars have not had the cage properly welded on the top side. Sawing the top off this way makes replacing it easy. It also takes much of the chore out of welding and fitting the cage.
Then we removed the body from the frame. With the top off, it weighs about 300 pounds. Four men can lift it. We removed the rubber biscuits along with the washers and bolts. They weigh 4½ pounds combined and will be replaced with square tubing spacers, which weigh about 1 pound.
To save a nickel, we decided not to sandblast the frame. Three cans of spray-on engine cleaner were used the night before we took it to the local car wash. That did the trickit even removed most of the paint. We also brought along the body and the top to remove the dirt and any other loose stuff.
Next, we took the top and the body to Water Kleen, a local water blaster. This is not your mothers car wash. We are talking about serious pressure: 12,000 psi. Our purpose was to remove the tar, dum dum, and other body sealers. Joe Cook and his crew did just that. If I can see it, I can clean it, Cook says. He removed 9½ pounds of gunk from the body and the top. This much pressure will remove paint, too. Since he was charging by the hour ($125), I asked him to only work where we might find some weight and not worry about the paint. By the way, sandblasting wont remove tar and rubberized sealers.
Water blasters such as Water Kleen are found in many major cities. They are used in oilfield, trucking, and industrial operations. This is an excellent means of cleaning a car without damaging the original metal. Cooks operation recycles all the spent water to catch any contaminants, which keeps his neighbors and the EPA happy.
While the body was at the water blaster, we painted the bare chassis all overtop and bottom. When the body returned, we painted the underside of it as well. Having built a number of cars with a dark underside, this one should be a pleasure to work under.
Another thought about paintfor the chassis, the underbody, and the interior, we chose an off-white color. The light color eases working under low-light conditions, such as in the pits. Pure white seems to show every nick or rust trace and sometimes may be too bright for the driver. The paint came from The Home Depot and is poly-fortified enamel. The cost is about $25 per gallontheres no charge for mixing the color you choose. Auto paint is much more expensive, so save your money for parts to make the car go faster.
Before installing the body, we cut six pieces of 1½x0.065-inch-thick square tubing about 5 inches long. These will be welded to the chassisthree on each side. We laid one 8 inches back from the front body-mounting hole and laid the next 18 inches rearward from the center body-mounting hole (the one in the middle of the door). The third one was placed 13 inches ahead of the rearmost end of the frame.
With these spacers welded securely in place, we set the body on the chassis. We screwed a body-mount boltsans washera few threads into the four corner body-mount holes. Using a prybar, we maneuvered the body as far to the rear as possible. Any left bias will also help.
If the square tube spacers are left out, the body will sit flat on the frame. This will cause it to shift itself 5/8-inch forward unless illegal modifications are made. Rear weight is more important than high weight on this car.
With the body located properly, we used a 1½-inch holesaw to cut two circles from the body metal over each square tube. We checked the body location again, then we welded the body to the square tubes and used a hammer to taper the body sheetmetal down to the tubing. The body is now permanently mounted. The body-mount bolts may be removed, but IMCA officials can check for legal body location by inserting these bolts.
In the next article, we will fit and install a CSC cage kit for maximum stiffness and rear weight. This kit is specifically designed for IMCA Stock Cars. Get started now, and we will talk you through the whole process.
Click Here to Return to the Building an IMCA Stock Car home page